Information Systems:ASW Warehouse Balances - Discrepancies

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Every night, the totals of the warehouse/item file (SROSRO) are compared to the totals in the warehouse/item/location file (WHOLOP).

To check this, look in the end of day reports (wrksplf eodjob). Page down until you get to the held reports (Sts = HLD). Look for file WMR251P. Two of these are produced every night; one for MAI and one for RET. If the number of pages is 1, there are no discrepancies, and you can delete the file.

                                          Display Spooled File
File  . . . . . :   WMR251P                                                                 Page/Line   1/6
Control . . . . .   B                                                                       Columns     1 - 130 
Find  . . . . . .
*...+....1....+....2....+....3....+....4....+....5....+....6....+....7....+....8....+....9....+....0....+....1 
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -           
Selection              
Differences only.... Y 
Warehouse........... RET
Item................ all
Remarks............. SHEILAV 

 *VA/480B*             L O C A T I O N   B A L A N C E   I N T E G R I T Y          6/05/14   8:46:17  WMR251P
                                                                                                     Page    2 
- - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -           
Warehouse RET  Returns Warehouse 
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -           
                                      ASW-DIS     BATCH                   ASW-WHM                                       
Item / Description                     On hand     On hand  Difference     On hand  Difference  Stock category           
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -           
00665083                    PMS-FLUOXETINE 10MG CAPSULES                                                                  
         Warehouse.......               41.28  ----------- -----------      47.28        6.00  On Hand                  
02094803                    ALTACE HCT 5/25MG TABLETS                                                                     
         Warehouse.......                4.17  ----------- -----------       3.17        1.00- On Hand                  
*** End of list ***
                                                                                                                            
F3=Exit   F12=Cancel   F19=Left   F20=Right   F24=More keys

If there is a difference, it must be corrected. The problems are mostly in RET, with three usual causes.

A - Cancelling a return sales order (which removes the quantity from the location it was added to) after the product has been moved to a different location. The original location will go negative; which will cause it to be removed from WHOLOP.

B - Cancelling the session (X’ing out) while creating a credit note from a hot line incident. This will update SROSRO but not WHOLOP, and leave a temporary order in SROITR.

C - Sometimes temporary orders are left in SROCSH & SROCSP. (Hmm. I think this may be related to the previous point.) When that temporary number is used again, the old items are included with the new order when WHOLOP and WHOLTR are updated (I think only these two files are affected).

Reason B - Cancelling the session (X’ing out) while creating a credit note from a hot line incident. This will update SROSRO but not WHOLOP, and leave a temporary order in SROITR.

Follow the instructions in Technical / DFU – Data File Utility for file SRBITR in library UP1480BFVA.

WORK WITH DATA IN A FILE                       Mode . . . . :   CHANGE         
Format . . . . :   ITR                         File . . . . :   SRBITR         
                                                                               
Inventory event code: SOC                                                      
Ord no:               9000000                                                  
Ord line:             _____                                                         
Non-Conf. Cert. No.:  _______                                                         
Batch:                ____________                                                         
                                                                               

F3=Exit                 F5=Refresh               F6=Select format              
F9=Insert               F10=Entry                F11=Change                    

Key SOC for ‘Inventory event code’ and 9000000 for ‘Ord no’, then press enter and page down.

WORK WITH DATA IN A FILE                       Mode . . . . :   CHANGE         
Format . . . . :   ITR                         File . . . . :   SRBITR         
                                                                               
Inventory event code: SOC                                                      
Ord no:               9981273                                                  
Ord line:                10                                                    
Non-Conf. Cert. No.:  _______                                                         
Batch:                _____________                                                         
Stat:                 _                 Inv tran type:   800                   
Item:                 02094803                                                 
Whse:                 RET                                                      
Qty:                             1000                                          
Description:          Sales order, credit                                      
Date:                 20140604                                                 
Subm time:            152115            Sum trns:      _                        
Transit deliv. Y/N:   N                                                        
P l no:               _______                                                         
P L line no:          _____                                                         
Pick cons. no:        _______                                                         
Shipm. no:            _______                                                         
                                                                               
F3=Exit                 F5=Refresh               F6=Select format              
F9=Insert               F10=Entry                F11=Change                    

If the record shown is inventory code SOC, has an order number greater than 9000000, is dated yesterday or before, and is for an item on the Location Balance Integrity report, It has to be corrected.

On another session, start DFU for file SRBSRO in library UP1480BFVA. Key in the item number and warehouse from file SRBITR and press enter.

WORK WITH DATA IN A FILE                       Mode . . . . :   CHANGE         
Format . . . . :   SRO                         File . . . . :   SRBSRO         
                                                                               
Item:             02094803                                                     
Whse:             RET                                                          
Opt. no:          ___                                                             
Def. ID:          _______                                                             
Stat:             _                                                             
Stock zone:            RE                                                      
Bin loc 1:        _______                                                             
Bin loc 2:        _______                                                             
Qty on hnd:                  4170                                              
Tr stck on hnd:   _______________                                                             
Qty on P O:       _______________                                                             
Qty on ret ord:   _______________                                                             
Qty on S O:       _______________                                                             
Qty on P L:       _______________                                                             
Qty on trnst P O: _______________                                                             
Qty on trnst S O: _______________                                                             
Qty on trnst P L: _______________                                                             
                                                                               
F3=Exit                 F5=Refresh               F6=Select format              
F9=Insert               F10=Entry                F11=Change                    

The quantity on hand must be reduced by the quantity on SRBITR. This field has 3 decimals positions, but the decimal point does not show. 4170 is actually 4.170. In this this case change it to 3170 (4.170 – 1.000), and press enter.

WORK WITH DATA IN A FILE                       Mode . . . . :   CHANGE         
Format . . . . :   SRO                         File . . . . :   SRBSRO         
                                                                               
Qty del not inv:                 1000-                                         
Tr qty del not inv:   ________________                                                         
Qty on supply orders: ________________                                                         
Min qty:              ________________                                                         
Disp qty:             ________________                                                         
Iss YTD:                  2                                                    
Iss LY:                   9                                                    
Qty iss YTD:                     2000-                                         
Qty iss LY:                      9490-                                         
Date:                 ________                                                         
Rec YTD:              _____                                                         
Rec LY:               _____                                                         
Qty rec YTD:          ________________                                                         
Qty rec LY:           ________________                                                         
Rec dte:              ________                                                         
Ret YTD:              _____                                                         
Ret LY:                   5                                                    
                                                                               
F3=Exit                 F5=Refresh               F6=Select format              
F9=Insert               F10=Entry                F11=Change                    

We also have to add 1 to the quantity delivered but not invoiced. In this case change it to 0 (-1000 + 1000), and press enter 5 times to get to the end of the record.

• Also delete this temporary order number from SROCSH and SROCSP

Now you can go back to SRBITR and press F23 twice to delete the record. Now all four warehouse files are in balance for this item. (SROITR – Inventory transactions, SROSRO – Warehouse balance, WHOLTR – Location transactions, and WHOLOP – Location occupancy.)

Continue this process for all records in SRBITR with inventory code SOC, order number greater than 9000000, and dated yesterday or before. As you correct items, mark them on the Location Balance Integrity report so you will if there are still items out of balance after you correct everything on the incomplete temporary orders.

Reason A - Cancelling a return sales order (which removes the quantity from the location it was added to) after the product has been moved to a different location. The original location will go negative; which will cause it to be removed from WHOLOP.

To see this, go into location transaction inquiry. On a command line within ASW, key in 80 and press enter, then press F24.

*VA/480B*  Enquiry program selection                 6/06/14 15:45:11 ASGD0121 
-------------------------------------------------------------------------------
   Application   Enquiry program                                               
_     AAC        Account codes                                                 
_     AAC        Acquisition accounts                                          
_     AAC        Acquisition types                                             
_     AAC        Acquisition wait file                                         
_     AAC        Asset account groups                                          
_     AAC        Asset balances                                                
_     AAC        Asset comments                                                
_     AAC        Asset number series                                           
_     AAC        Asset type & groups                                           
_     AAC        Assets                                                        
_     AAC        AC control file                                               
_     AAC        Depreciation modules                                          
_     AAC        Depreciation rules                                            
-------------------------------------------------------------------------------
   Application   Search argument                                               
      ___        transactions   
   Search fields                                                               
   __________  __________  __________  __________  __________  __________ 
F7=Display template                                                            

Key in a search argument of transactions and press enter.

  • VA/480B* Enquiry program selection 6/06/14 15:45:11 ASGD0121
-------------------------------------------------------------------------------
   Application   Enquiry program                                               
_      DIS        Inventory transactions                                        
_     DIS        Stock take transactions                                       
_     FIN        G/L transactions                                              
_     GEN        Nature of transactions                                        
1     WHM        Location transactions                                         
                                                                               
                                                                               
-------------------------------------------------------------------------------
   Application   Search argument                                               
      ___        ______________________________                                                                         
   Search fields                                                               
   __________  __________  __________  __________  __________  __________                                                                            
                                                                               
F7=Display template                                                            
                                                                                 

Select ‘Location transactions’, and press enter.

  • VA/480B* Location transaction enquiry 15:48:47 WMR16001
-------------------------------------------------------------------------------
     Date   Whs Zn Location Item                                Trans. Qty.    
_  03/25/14 RET 88 MAI-RETN 00665083 PMS-FLUOXETINE 10MG CAPSUL      39.00     
_  03/25/14 RET 88 MAI-RETN 00665083 PMS-FLUOXETINE 10MG CAPSUL      39.00-    
_  03/25/14 RET RE A417     00665083 PMS-FLUOXETINE 10MG CAPSUL      39.00     
_  04/09/14 RET RE A417     00665083 PMS-FLUOXETINE 10MG CAPSUL       1.00     
_  05/05/14 RET 88 MAI-RSTK 00665083 PMS-FLUOXETINE 10MG CAPSUL       2.00     
_  05/07/14 RET 88 MAI-RSTK 00665083 PMS-FLUOXETINE 10MG CAPSUL       2.00-    
_  05/07/14 RET 99 BRYANZ   00665083 PMS-FLUOXETINE 10MG CAPSUL       2.00     
_  05/07/14 RET 99 BRYANZ   00665083 PMS-FLUOXETINE 10MG CAPSUL       2.00-    
_  05/15/14 RET RE A417     00665083 PMS-FLUOXETINE 10MG CAPSUL       0.25     
_  05/28/14 RET RE A417     00665083 PMS-FLUOXETINE 10MG CAPSUL       1.00     
_  06/02/14 RET RE A417     00665083 PMS-FLUOXETINE 10MG CAPSUL       0.18     
_  06/03/14 RET RE A417     00665083 PMS-FLUOXETINE 10MG CAPSUL       4.00     
_  06/05/14 RET RE A417     00665083 PMS-FLUOXETINE 10MG CAPSUL       1.00     
_  06/05/14 RET RE A417     00665083 PMS-FLUOXETINE 10MG CAPSUL       1.00     
_  06/06/14 RET RE A417     00665083 PMS-FLUOXETINE 10MG CAPSUL      40.00-    
-------------------------------------------------------------------------------
     Date   Whs Zn Location Item                                               
   ______   RET __ ________ 00665083                                           
F1=Shift info                                                                  

Key in the warehouse and item from the report, press enter, then press page back to get the most recent transactions.